FAQ

The most frequent asked questions in the Welding Industry

Welding is a critical part of many industries in Canada, including construction, manufacturing, and automotive. Students, employees, and employers in the welding industry need to understand the safety standards, procedures, and regulations as governed by Occupational Health and Safety in Canada to prevent injuries and accidents. Some frequently asked questions about welding safety in Canada include

  • The Canadian Standards Association (CSA) has established several safety standards for welding in Canada, including CSA W117.2, which covers safety in welding, cutting, and allied processes. This standard provides guidelines for welding equipment, protective clothing, and ventilation, as well as specific procedures for different types of welding.

  • Welding can be dangerous if not done properly, so it is important to follow safety procedures at all times in Canada. Some of the main safety procedures for welding in Canada include:

    Wearing proper protective clothing, including a welding helmet, gloves, and fire-resistant clothing

    Ensuring that the welding area is well ventilated to remove hazardous fumes

    Using appropriate welding equipment and maintaining it in good condition

    Keeping flammable materials away from the welding area

  • Yes, there are several regulations that apply to welding in the workplace in Canada, including those governed by Occupational Health and Safety. Employers are responsible for ensuring that their employees are trained in welding safety and that all welding activities are carried out in compliance with these regulations.

    In conclusion, welding is an important but potentially dangerous activity in Canada, and it is essential for students, employees, and employers in the welding industry to understand the safety standards, procedures, and regulations that apply to their work. By following these guidelines, they can help to prevent accidents and injuries, and ensure that welding is carried out safely and effectively in Canada.

  • The welding arc can be very hot and might start a fire or explosion if you don't follow safe practices. The arc can reach temperatures of 10,000 degrees Fahrenheit, but the real danger is from the heat, sparks, and spatter near the arc. Spatter can fly up to 35 feet from the welding area.

    To prevent fires, check the work area for any flammable materials before you start welding. Flammable materials come in three types: liquids (like gasoline, oil, and paint), solids (like wood, cardboard, and paper), and gases (like acetylene, propane, and hydrogen).

    A fire safety system like the Lincoln Electric Guardian can help prevent, detect, and put out fires in the fume exhaust system. Know where the fire alarms and fire extinguishers are and make sure the extinguisher has enough pressure. If there is no extinguisher, have access to a fire hose, sand bucket, or other fire-fighting equipment. Know the location of the nearest fire exit.

    If you are welding within 35 feet of flammable materials, have someone watch for sparks. Stay in the work area for at least 30 minutes after you finish welding to make sure there are no smoldering fires. Cover flammable materials in the work area with a fire-resistant material, like a piece of sheet metal or a fire-resistant blanket, if you can't remove them.

    When welding in an elevated location, make sure there are no flammable materials underneath you. Watch out for other workers below you and don't let sparks or spatter fall on them. Even a lot of fine dust particles can cause explosions or flash fires. If a fire starts, don't panic and call the fire department right away.

  • It’s no surprise that overexposure to welding fumes and gases can be hazardous to your health. Welding fume contains potentially harmful complex metal oxide compounds from consumables, base metal and the base-metal coatings, so it’s important to keep your head out of the fumes and use enough ventilation and/or exhaust to control your exposure to substances in the fume, depending on the type of rod and base metal being used.

    The specific potential health effects which relate to the welding consumable product being used can be found in the Health Hazard Data section of the Safety Data Sheet available from your employer or the consumable manufacturer.

    Welding areas require adequate ventilation and local exhaust to keep fumes and gases from the breathing zone and the general area. In most situations, employers will provide a ventilation system- such as a fan, and an exhaust system or fixed or removable exhaust hoods- to remove fumes and gases from the work area.

    All welding operators should be aware that there is Occupational Health and Safety (OH&S) occupational exposure limit (OEL) for the substances in welding fume. These limits specify the amount of a substance in your breathing air to which welding operators can be exposed every day they work throughout their career. Welding operators should wear an approved respirator unless exposure assessments are below applicable limits. An industrial hygienist takes an air sample in the worker’s breathing zone to determine whether a worker’s exposure is below the exposure limits.

    If the air in your breathing zone is not clear, or if breathing is uncomfortable, check to be sure the ventilation equipment is working and report concerns to a supervisor so your exposure to substances in the welding fume can be checked. This is especially important when welding with stainless steel or hard facing products. To prevent exposure from coatings such as paint, galvanizing, or metal platings on base metals, clean the base metal before beginning to weld. See a doctor if symptoms from overexposure persist.

  • The welding arc creates very high temperatures and can be a major fire and explosion hazard if safety measures are not followed. The arc itself is not the main danger, but rather the intense heat, sparks, and spatter it creates. This spatter can reach up to 35 feet away from the welding area. To prevent fires, inspect the work area before welding to remove any flammable materials. These materials fall into three categories: liquids (e.g., gasoline, oil, paint), solids (e.g., wood, cardboard, paper), and gases (e.g., acetylene, propane, hydrogen).

    Fume exhaust systems can be equipped with fire prevention and suppression systems. Know the location of fire alarms and extinguishers, and check the extinguisher's gauge to make sure it is full. If an extinguisher is not available, have access to other equipment that can put out fires, such as hoses or sand buckets. Know the location of the nearest fire exit as well.

    If welding within 35 feet of flammable materials, have a fire watcher nearby to monitor the sparks. Stay in the work area for at least 30 minutes after welding to ensure no smouldering fires. If you can't remove flammable materials from the work area, cover them with a fire-resistant material like sheet metal or a fire-resistant blanket.

    If you are welding in an elevated location, ensure there are no flammable materials beneath you and watch out for other workers below you to prevent dropping sparks or spatter on them. Even high concentrations of fine dust particles can cause explosions or flash fires. If a fire starts, call the fire department immediately and do not panic.

  • Personal protective equipment (PPE) is essential for keeping welding operators safe from injury and exposure to arc rays. The right PPE allows for freedom of movement while still providing adequate protection from welding hazards. Leather and flame-resistant treated cotton clothing are recommended in welding environments because synthetic materials like polyester or rayon will melt when exposed to extreme heat. Leather welding clothing is especially recommended for out-of-position welding applications.

    Avoid rolling up sleeves or pant cuffs because sparks or hot metal can deposit in the folds and burn through the material. Keep pants over the top of work boots and don't tuck them in. Even when wearing a helmet, always wear safety glasses with side shields or goggles to prevent sparks or other debris from hitting the eyes. Leather boots with 6-8-inch ankle coverage provide the best foot protection, and metatarsal guards over the shoelaces can protect feet from falling objects and sparks.

    Heavy, flame-resistant gloves should always be worn to protect from burns, cuts, and scratches. As long as they are dry, they should also provide some protection from electric shock. Leather gloves are a good choice.

    A helmet with side shields is crucial for protecting your eyes and skin from exposure to arc rays. Be sure to choose the right shade lens for your process – consult the helmet's instructions to help you select the right shade level. Start with a darker filter lens and gradually change to a lighter shade until you have good visibility at the puddle and weld joint, but it is still comfortable and doesn't irritate your eyes. Helmets also protect from sparks, heat, and electric shock. Welder's flash from improper eye protection can cause extreme discomfort, swelling, or temporary blindness, so don't take any risks – wear a helmet at all times during welding.

    To protect your ears from noise, wear hearing protection if you're working in an area with high noise levels. This will protect your hearing from damage and prevent metal and other debris from entering the ear canal. Choose ear plugs or earmuffs to protect your ears.

  • In Canada, the federal government groups and organizes occupations based on a National Occupational Classification (NOC) system. This alis occupation may not reflect the entire NOC group it is part of. Data for the NOC group can apply across multiple occupations.

    The NOC system is updated every 5 years to reflect changes in the labour market. Government forms and labour market data may group and refer to an occupation differently, depending on the system used. Here is how this occupation has been classified over time:

    2006 NOC: Welders (7265.1); Welding, Brazing and Soldering Machine Operators (7265.2)

    2006 NOC-S: Welders and Related Machine Operators (H326)

    2011 NOC: Welders and related machine operators (7237)

    2016 NOC: Welders and related machine operators (7237)

    2021 NOC: Welders and related machine operators (72106)

  • In Alberta, this occupation is part of 1 or more 2006 National Occupational Classification (NOC) groups. If there are multiple related NOC groups, select a NOC heading to learn about each one.

  • In Alberta, welder is a compulsory designated trade with a wire process operator branch available.

    Welders and wire process operators join and sever metals in beams, girders, vessels, piping and other metal components, make metal parts used in construction and manufacturing plants, and weld parts, tools, machines and equipment. They fuse metal pieces together with heat using different welding processes. The processes and fillers they choose depends on the type of metal, its size and shape, and requirements for finished product strength.

    Welders are certified in all welding processes. For typical welding projects, they:

    Develop patterns or follow directions given in layouts, drawing interpretation and work orders

    Shape component parts, clean, and check for defects

    Weld parts together

    Wire process operators work primarily in production and manufacturing plants, joining components and sub-assemblies. They are limited to the following welding processes:

    Gas metal arc welding (GMAW)

    Flux cored arc welding (FCAW)

    Submerged arc welding (SAW)

    Other semiautomatic wire feed welding processes

    They may also use cutting torches to separate metals, or build up worn parts by welding layers of high-strength hard-metal alloys onto them. For typical welding projects, wire process operators:

    Follow directions in layouts, drawing interpretation, and work orders

    Join parts together

    Shape component parts, clean welds, and check for defects

  • A 40-hour workweek is typical but overtime is sometimes required to meet project deadlines. There is possible risk of injury involved in working with torches and hot metals, and the resulting sparks and toxic gases. They wear personal protective equipment (PPE) to reduce these risks.

    Wire process operators usually work in production plants and metal fabrication shops. They spend most of their working hours on their feet.

    Welders may work outdoors on construction sites or indoors in production and repair shops. For jobs such as oilfield welding, they can expect to do some traveling.

  • Welders and wire process operators need:

    Manual dexterity

    Good vision (glasses are acceptable)

    Eye-hand coordination

    Attention to detail

    Patience

    They should enjoy building things and working with little direction or supervision.

    In Alberta, this occupation is part of 1 or more 2016 National Occupational Classification (NOC) groups. If there are multiple related NOC groups, select a NOC heading to learn about each one.


    This following shows which job skills are currently in highest demand for this occupational group. It was created using this occupation's 100 most recent Alberta job postings, collected between Sep 30, 2022 and Dec 09, 2022. Review these skills to learn:

    Whether or not this occupation matches your skill set

    What training you may need to get these skills

    What skills to highlight in your resumé, cover letter, and interview.

    In demand skills:

    Tasks: Operate manual or semi-automatic, fully automated welding equipment

    76

    Tasks: Read and interpret welding blueprints, drawings specifications, manuals and processes

    76

    Tasks: Interpret welding process specifications

    73

    Tasks: Operate manual or semi-automatic flame-cutting equipment

    66

    Hand-eye co-ordination

    64

    Attention to detail

    61

    Tasks: Examine welds and ensure that they meet standards and/or specifications

    56

    Health benefits: Health care plan

    55

    Welding Techniques: Gas metal arc welding (GMAW)

    55

    Tasks: Operate previously set-up welding machines to fabricate or repair metal parts and products

Educational Requirements:

To work in Alberta, a welder or a wire process operator must be ONE of the following:

  • A registered apprentice

  • An Alberta-certified journeyperson

  • Hold a recognized related trade certificate

To register with Alberta Apprenticeship and Industry Training, apprentices must find a suitable employer who is willing to hire and train them. They must also meet ONE of the following:

  • Have an Alberta high school transcript with at least English Language Arts 10-2, Math 10-3, or equivalent

  • Have a pass mark in all 5 Canadian General Educational Development (GED) tests

  • Pass an entrance exam

Most employers prefer to hire high school graduates.

The term of apprenticeship for:

  • Wire process operators is 2 years (two 12-month periods) including a minimum of 1,500 hours of on-the-job training and 8 weeks of classroom instruction in the first year and 1,800 hours of on-the-job training in the second year

  • Welders is 3 years (three 12-month periods) that include a minimum of 1,560 hours of on-the-job training and 8 weeks of classroom instruction each year

High school students can earn credits toward apprenticeship training and a high school diploma at the same time through the Registered Aprenticeship Program (RAP). Applicants who have related training or work experience may be eligible for admission, credit, or certification. Credits may reduce the period of apprenticeship.

Welder apprentices may take the interprovincial exam in the final period of their apprenticeship training to earn a Red Seal (certification recognized in most parts of Canada). The wire process operator branch does not participate in the Red Seal program.

Classroom instruction is arranged by Alberta Apprenticeship and Industry Training. For more information, see the Apprenticeship Training Catalogue.

Related Education

The following schools offer programs or courses that are related to this occupation but are not required to enter the field.

To expand or narrow your search for programs related to this occupation, visit Post-Secondary Programs.

Completing a program does not guarantee entrance into an occupation. Before enrolling in an education program, prospective students should look into various sources for education options and employment possibilities. For example, contact associations and employers in this field.


Certification Requirements

Pressure Welder

Pressure welders weld parts together to construct pressure vessels, boilers, pressure piping systems and associated fittings.

Legislation

Under Alberta’s Safety Codes Act [pdf] and Pressure Welder Regulation [pdf], you must hold an appropriate certificate from the Alberta Boilers Safety Association (ABSA) and a performance qualification card to weld on pressure vessels, boilers, pressure piping systems or fittings. There are three types of certificates:

  • Grade B Pressure Welder

  • Grade C Pressure Welder

  • Machine Welding Operator

The performance qualification card must specify the welding process, base material group, filler metal group, thickness of deposited weld metal, positions, backing and minimum pipe diameter.

For information on what you need and other details, visit the certification profile Pressure Welder.

Additional Information

Certified tradespeople who want to build their business skills may obtain an Achievement in Business Competencies (Blue Seal) Certificate from Alberta Apprenticeship and Industry Training.

Employment & Advancement

Welders are employed in industries involved in:

  • Vessel or structural steel assembly

  • Pipeline construction

  • Commercial construction

  • Industrial construction

  • Steel fabrication

  • Heavy equipment repair

Wire process operators are employed in industries involved in:

  • Manufacture of vessels

  • Structural steel fabrication

  • General steel fabrication

  • Truck body fabrication

  • Heavy equipment repair

Employment prospects are dependent on seasonal and economic changes.

Experienced welders and wire process operators have opportunities to move into inspection or supervisory positions. Some welders open their own repair shops, or work as portable rig welders who contract out their services. Some wire process operators open their own manufacturing plants or production shops.

Welders and wire process operators are part of a larger 2011 National Occupational Classification 7237: Welders and related machine operators. In Alberta, 76% of people employed in this classification work in the following industries:

The employment outlook [pdf] in this occupation is influenced by a wide variety of factors including:

  • Time of year (for seasonal jobs)

  • Trends and events affecting overall employment, especially in the industries listed above

  • Location in Alberta

  • Employment turnover (when people leave existing positions)

  • Occupational growth (when new positions are created)

  • Size of the occupation

In Alberta, the 7237: Welders and related machine operators occupational group is expected to have a below-average annual growth of 1.4% from 2019 to 2023. In addition to job openings created by employment turnover, 272 new positions are forecasted to be created within this occupational group each year.

Note
NOC groups often include several related occupations. Although there is labour market data for the larger NOC group, this occupation makes up only a part of that group. It means data for this occupation may be different than the data shown. For example, only some of the new positions to be created will be for this occupation. It also applies to other data for the NOC group such as number of people employed.

Source: 2019-2023 Alberta Regional Occupational Demand Outlook

Employment turnover is expected to increase as members of the baby boom generation retire over the next few years.

Related Welding Job Postings

Wage & Salary

Journeyperson wage rates for welders vary but generally range from $25 to $40 an hour plus benefits (2019 estimates). Apprentices earn at least 60% of the journeyperson wage rate in their place of employment in the first year, 75% in the second and 90% in the third.

Journeyperson wage rates for wire process operators vary but generally range from $15 to $25 an hour plus benefits (2019 estimates). Apprentices earn at least 60% of the journeyperson wage rate in their place of employment in the first year and 75% in the second.

Average Wage

$37.56

Per Hour

Average Salary

$78,071.00

Per Year

Average Hours

40.2

Per Week

Average Months

on Payroll

11.9

Source 2021 Alberta Wage and Salary Survey

For more info https://alis.alberta.ca/occinfo/occupations-in-alberta/occupation-profiles/welder/

Unless otherwise noted, the data shown here is for all industries and all regions in Alberta.

All wage estimates are hourly except where otherwise indicated. Wages and salaries do not include overtime hours, tips, benefits, profit shares, bonuses (unrelated to production), and other forms of compensation.

To see the full survey data for this NOC group, visit the wage profile.

Other wage sources

To make an informed wage and salary decision, research other wage sources [pdf] to supplement this data.

Related High School Subjects

  • Trades, Manufacturing and Transportation

    • Fabrication

Related Post-Secondary Field of Study

  • Trades, Industrial and Related Training

Other Sources of Information

Updated Mar 31, 2020

Alberta Apprenticeship and Industry Training website: tradesecrets.alberta.ca

BuildForce Canada website: www.buildforce.ca

Get information and referrals about career, education, and employment options from Alberta Supports.

Find out what you typically need to work as a welder in Alberta. These requirements are applicable to all Welders and related machine operators (NOC 72106).

Employment requirements

This is what you typically need for the job.

Welders

  • Completion of secondary school is usually required.

  • Completing a three-year apprenticeship program or A combination of over three years of work experience in the trade and some college or industry courses in welding is usually required to be eligible for trade certification.

  • Trade certification is compulsory in Alberta and available, but voluntary, in all other provinces and the territories.

  • Red Seal endorsement is also available to qualified welders upon successfully completing the interprovincial Red Seal examination.

Welding, brazing and soldering machine operators

  • Some secondary school education is required.

  • Several months of on-the-job training are usually provided.

  • Experience as a machine operator helper may be required.

  • Experience with robotics may be required.

Source National Occupational Classification

Professional certification and licensing

You might need to get a professional licence from a regulatory authority before you can start working. Licensing can be compulsory or voluntary, depending on the occupation.

  • If the licence is compulsory, you must be certified before you can practise the occupation and use the professional designation.

  • If the licence is voluntary, you don’t need to be certified to practise this occupation.

Find out if your occupation is regulated and contact the regulatory authority to learn about the certification process.

Find out where this occupation is regulated in Canada

Source Foreign Credential Recognition Program - ESDC